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What are the advantages of customizing lithium batteries for forklifts? Safety precautions should be taken when using them.

06-282024
Author : Battsysbattery
What are the advantages of customizing lithium batteries for forklifts? Safety precautions should be taken when using them.

Customized forklift lithium batteries are produced for equipment with special needs for lithium batteries. At present, lithium batteries have been applied in various industries. Below, forklift lithium battery manufacturers will introduce the advantages of customizing lithium batteries.


For the lithium battery products we use in our daily lives, we do not need to customize them, but we need to customize industrial grade lithium batteries. Generally, it is the demand for the volume, capacity, and protective measures of lithium batteries.


1. High safety, forklift battery customization manufacturers will add battery protection measures according to the environment of the lithium battery equipment you use or your requirements. For example, if used in humid, high temperature and other environments, protective measures will strengthen the protection of these. Of course, there will also be basic charging and discharging protection, overcurrent protection, etc.

48v forklift battery

2. Customize battery capacity. The capacity of lithium batteries is related to their lifespan. Therefore, devices that require long-term use of lithium batteries can increase battery capacity without changing other requirements. Due to the fact that the customization of lithium batteries is mainly for industrial lithium batteries, the capacity cannot be customized too small. Taking our lithium battery manufacturer as an example, batteries below 10AH are not suitable for customization.


3. Customized battery volume, flexible size, and high randomness. Within the battery specification range, it can be made larger or smaller according to customer requirements.

As is well known, the advantages of forklift lithium battery packs are large capacity and long service life. Driven by the overall environment, lithium batteries are receiving increasing attention. However, with the continuous development of the market, problems with lithium batteries continue to emerge. Is lithium batteries really mobile bombs? Why did it explode? After analysis, the main causes of the explosion can be divided into three types: external short circuit, internal short circuit, and overcharging. Let's take a look at these three possible culprits that could cause lithium battery explosions.


1. External short circuit: refers to a short circuit outside the battery cell, including a short circuit caused by poor insulation design of forklift lithium battery packs, or a short circuit caused by improper operation. If there is an external short circuit in the battery and the electronic device does not cut off the circuit, the battery will discharge a large amount, causing it to heat up. Excessive temperature can damage the battery or directly damage the internal separator of the battery. Causing an internal short circuit and triggering a terrifying explosion!


2. Internal short circuit: Once an internal short circuit occurs, the battery current of the forklift lithium battery will be released in large quantities, generating a large amount of heat energy, thereby forming a large amount of gas inside, otherwise internal pressure will be generated. Generate. Generate. Production. Production. So much so that when this pressure reaches the battery, if the casing cannot withstand it, it will explode!


3. Overcharge: When the battery is overcharged, the lithium in the positive electrode may be discharged, leading to changes in the battery structure. The lithium in the negative electrode is not embedded into the negative electrode, causing lithium to deposit on the surface. When the voltage reaches 4.5V or higher, the electrolyte will decompose and produce a large amount of gas. Overcharging can lead to various dangerous situations such as leakage, deformation, fire, and serious explosions!
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